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International Journal of Research and Scientific Innovation (IJRSI)

Valorization of Pyrolyzed Waste Polystyrene and Cashew Nut Shell Oil (CNSO) as a Sustainable Hybrid Binder for High-Performance Paint

byOsemeahon S. A; Onoja A.; Malgwi D. W.; Aminu A; Dimas B

Published March 13, 2026  •  Vol. 13, Issue 2, pp. 1514–1523Open Access
DOI: 10.51244/IJRSI.2026.130200136

Abstract

The coating industry's quest for sustainable alternatives has been sparked by the buildup of non-biodegradable expanded polystyrene (EPS) trash and the environmental harm caused by traditional petroleum-based binders. The purpose of the study was to assess how these two waste streams could work in concert to improve the final paint binder's physicochemical characteristics. Excellent performance characteristics were demonstrated by the optimized hybrid binder (PS/CNSO), which recorded a density of 1.280 g/cm³, a pH of 4.78, and a turbidity of 101.2 NTU. A refractive index of 1.556 and a melting point of 139°C were determined by thermal and optical analyses, respectively. Importantly, the binder showed good brushability with a viscosity of 16.2 mPa.s, and it showed no moisture uptake, indicating outstanding hydrophobic qualities and environmental endurance.These findings show that the combination of CNSO and PSPO improves flexibility and water resistance while successfully reducing the brittleness of recycled plastics. This study offers an economical and environmentally responsible method for producing high-quality paint by using waste materials that are produced locally, greatly lowering the environmental impact of plastic and agricultural waste. By using a batch pyrolysis process to transform solid EPS waste into a liquid intermediate and mixing it with locally sourced Cashew Nut Shell Oil (CNSO) in different concentrations, this study effectively illustrates a "waste-to-wealth" strategy

Keywords: CNSO, Paint Binder, Physicochemical Properties, Polystyrene Pyrolysis Oil, Waste Valorization

JournalInternational Journal of Research and Scientific Innovation (IJRSI)
ISSN2321-2705
Volume / IssueVolume 13, Issue 2
Pages1514–1523
Publication dateMarch 13, 2026
DOI10.51244/IJRSI.2026.130200136
PublisherRSIS International
LicenseOpen Access

How to cite this article

Osemeahon S. A, Onoja A., Malgwi D. W., Aminu A, & Dimas B (2026). Valorization of Pyrolyzed Waste Polystyrene and Cashew Nut Shell Oil (CNSO) as a Sustainable Hybrid Binder for High-Performance Paint. International Journal of Research and Scientific Innovation (IJRSI), 13(2), 1514-1523. https://doi.org/10.51244/IJRSI.2026.130200136

BibTeX

@article{Osemeahon2026,
  title   = {Valorization of Pyrolyzed Waste Polystyrene and Cashew Nut Shell Oil (CNSO) as a Sustainable Hybrid Binder for High-Performance Paint},
  author  = {Osemeahon S. A and Onoja A. and Malgwi D. W. and Aminu A and Dimas B},
  journal = {International Journal of Research and Scientific Innovation (IJRSI)},
  volume  = {13},
  number  = {2},
  pages   = {1514--1523},
  year    = {2026},
  doi     = {10.51244/IJRSI.2026.130200136},
  publisher = {RSIS International}
}